Cargo Securing & Industrial Packaging Solutions
25mm High strength polyester composite strapping roll for industrial cargo securing
Close up detail of flexible corded polyester composite strapping thread structure held in hand
Complete polyester composite strapping kit including wire buckles, manual tensioner tool, and mobile dispenser cart
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Multiple color polyester composite strapping rolls for heavy duty cargo securing applications
Custom printed yellow cargo securing belt roll with logo, rust free packaging solution for load
25mm High strength polyester composite strapping roll for industrial cargo securing
Close up detail of flexible corded polyester composite strapping thread structure held in hand
Complete polyester composite strapping kit including wire buckles, manual tensioner tool, and mobile dispenser cart
Multi size non metallic strapping bands with metal wire buckles, cheaper alternative to steel
Multiple color polyester composite strapping rolls for heavy duty cargo securing applications
Custom printed yellow cargo securing belt roll with logo, rust free packaging solution for load

13-32mm High Strength Polyester Composite Strapping for Cargo Securing

Tensipack manufactures 13–32mm polyester composite cord strapping for heavy cargo securing, with system strength up to 2400 daN and custom printing available.

  • High System Strength Cargo Securing

Up to 2400 daN system strength for securing heavy machinery, steel products,                 timber, and other export cargo.

  • Safer Alternative to Steel Strapping
    Eliminates sharp edges and rust stains associated with steel strapping, improving operator safety during tensioning and cutting.
  • High Shock Absorption & Elastic Recovery
    Flexible polyester structure helps absorb transport impacts and vibrations while maintaining tension as cargo settles.
  • High Joint Efficiency with Wire Buckles
    Designed for secure friction locking with galvanized wire buckles, providing reliable joint performance.
  • Guaranteed Coil Length & Breaking Strength
    Strict quality control ensures full specified coil length with no negative length tolerance, with breaking strength verified through batch testing.
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Heavy Duty Composite Cord Strapping Description

Tensipack supplies 13–32mm polyester composite cord strapping for heavy-duty bundling, palletizing, and cargo securing. Made from high-tenacity polyester yarns with a polymer coating, the strapping combines high tensile strength with flexibility and shock absorption during transportation.

Available in 13, 16, 19, 25, and 32mm widths, Tensipack composite strapping provides system strength up to 2400 daN when used with the recommended wire buckle.

Compared with steel strapping, composite strapping is lightweight, corrosion-free, and easier to handle, with no sharp metal edges.

Polyester Composite Strapping Technical Data & Specifications

Tensipack supplies polyester composite strapping in multiple widths and strength grades to meet different cargo securing requirements. System strength, recommended buckle size, and coil specifications are provided for each grade.

Item Code  Cross Reference Width

(mm)

Linear

daN

System

DaN

Length/Coil

(m)

Coils/Box Coils/Pallet Recommended (Galvanized Buckle)
TS-CS-40L  CC40L 13 200 320 1100 2 60/90 13 mm (Ø3.3)
TS-CS-40  CC40 13 300 480 1100 2 60/90 13 mm (Ø3.3)
TS-CS-50L  CC50L 16 285 460 850 2 60/90 16 mm (Ø3.5)
TS-CS-50  CC50 16 425 680 850 2 60/90 16 mm (Ø3.5)
TS-CS-60  CC60 19 475 760 600 2 60/90 19 mm (Ø4.0)
TS-CS-65  CC65 19 625 1000 500 2 60/90 19 mm (Ø4.3)
TS-CS-85  CC85 25 785 1260 500 2 60/90 25 mm (Ø5.0)
TS-CS-86  CC86 25 925 1490 450 2 60/90 25 mm (Ø6.0)
TS-CS-105  CC105 32 1500 2400 300 2 60/90 32 mm (Ø7.0)

What Does System Strength Mean?

System strength refers to the combined breaking strength of the composite strapping and wire buckle when tested together as a complete strapping system. Actual system performance depends on the strap specification, buckle selection, and correct application.

Correct Buckle Threading Matters

Correct wire buckle threading helps the strapping system achieve reliable joint efficiency and consistent tension. Follow the threading sequence below before applying final tension with a strapping tensioner.

How to use composite strapping with a wire buckle step by step

  • Cross-Reference: CC-series designations (such as CC40, CC50, CC60, CC65, CC85 and CC105) are provided for quick specification comparison. Buyers should compare strap width, linear strength, system strength, coil length, and compatible wire buckle when selecting a corresponding Tensipack grade.

Polyester Composite Strapping Applications

Polyester composite cord strapping is used for bundling, palletizing, and securing industrial loads where high strength, flexibility, and surface protection are required.

  • Heavy Machinery & Equipment: Securing machinery, equipment, and components in wooden crates or on pallets for export transportation.
  • Steel & Metal Products: Bundling steel pipes, metal profiles, coils, and fabricated components without the rust staining associated with steel strapping.
  • Aluminum Profiles & Finished Surfaces: Securing aluminum extrusions and other products where non-abrasive strapping helps reduce surface damage.
  • Timber & Building Materials: Bundling timber, boards, panels, and construction materials during storage and transportation.
  • Palletized Export Cargo: Stabilizing heavy cartons, industrial products, and other palletized loads for handling and shipment.

Polyester composite strapping securing heavy industrial machinery inside wooden crate for exportFlexible corded strapping bundling aluminum extrusions and metal profiles to prevent damageHigh tensile polyester cord belt securing palletized building materials during storage and shipping

Heavy duty non metallic strapping securing industrial machinery components for safe transportPolyester cargo securing band tightly fastening heavy steel coil roll, rust free packaging optionHeavy duty packing strap bundling long steel pipes and tubes for transportation and logistics

 

Complete Polyester Composite Strapping System

A complete polyester composite strapping system combines composite strapping, wire buckles, tensioning tools and dispensing equipment for efficient and reliable cargo securing.

  • Polyester Composite Strapping

The main load-securing element, available in different widths and strength grades.

Matched to the strap width and required system strength.

Used to apply and control strap tension during installation.

Keeps the coil mobile and feeds the strap during packing operations.

                            Complete polyester Cord strapping system diagram with wire buckles, tensioner tool, and dispenser

Polyester Composite Strapping Production Process & Quality Control

Tensipack controls key production and inspection stages throughout composite strapping production, from material preparation and extrusion coating to finished product testing.

Key Production Controls

  • Raw Material Inspection: High-tenacity polyester yarn is checked before production for material quality and consistency.
  • Extrusion Coating: Key processing parameters are controlled during production to maintain consistent coating and fiber bonding.

Batch Quality Verification

  • Dimensions: Strap width and thickness are checked against specified tolerances.
  • Coil Length: Finished coils are verified against the specified meterage with no negative length tolerance.
  • Linear Strength: Finished strapping is tested to verify the specified breaking strength.
  • System Strength: Strap and wire buckle combinations are tested together to verify system performance.

Quality Commitment

Specified dimensions, coil length, linear strength, and system strength are verified through in-process inspection and batch testing before shipment.

Polyester Composite Strapping Packaging & Shipping

Composite strapping is packed in cartons and stacked on pallets for export shipment. Pallets are stretch-wrapped, protected with corner boards, and secured with composite strapping and wire buckles for added stability during handling and transportation.

Standard Packaging

  • Coil Packing: 2 coils per carton
  • Pallet Configuration: 60 or 90 coils per pallet
  • Pallet Protection: Stretch wrap, corner boards, and composite strapping with wire buckles
  • Labeling: Standard product labels on every carton

 Bulk polyester composite strapping rolls stacked neatly on wooden pallets in factory warehouseSingle roll of polyester cord strap packaged inside heavy duty cardboard box for secure shipping32mm polyester composite strapping roll in white export carton box stacked on pallet for shipment

 Composite strapping cartons secured on pallet for export shipmentHeavy cargo pallets reinforced with polyester composite straps inside a shipping containerA shipping container packed with tall cardboard boxes stabilized using composite cord strapping on wooden pallets

Customization & Supply Support

Tensipack offers flexible customization for polyester composite strapping for distributors and industrial users.

Customization Options

  • Strap Specifications: Custom tensile strength, coil length, and core size options are available upon request.
  • Branding & Printing: Custom printing on the strap with company name, logo, or identification markings.
  • Packaging: Neutral export cartons, private labels, custom carton markings, and pallet configurations.

Get a Quote for Composite Strapping

Tell us your required strap width, system strength, quantity, or application. We’ll recommend the appropriate specification and provide a quotation within 24 hours.

How to Tension Composite Strapping with a Galvanized Wire Buckle

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Frequently Asked Questions

What is composite strapping?
Composite strapping, also known as composite cord strapping, is made from high-tenacity polyester yarns coated with a polymer layer. It combines flexibility with high tensile strength and is commonly used for bundling, palletizing and securing industrial loads.
How do I choose the right composite strapping size and strength?
Choose composite strapping based on the load weight, cargo shape, required system strength and securing method. Tensipack supplies 13 mm, 16 mm, 19 mm, 25 mm and 32 mm composite strapping with different linear and system strength ratings. For heavy loads, system strength should be evaluated together with the recommended wire buckle.
What is the difference between linear strength and system strength?
Linear strength measures the breaking strength of the strap itself, while system strength measures the strap and wire buckle connection as a complete system. For actual cargo securing, system strength provides a more practical reference when selecting the strap and buckle combination.
Which wire buckle should I use with composite strapping?
The buckle should match both the strap width and required system strength. Tensipack recommends galvanized wire buckles for composite strapping, with different wire diameters available for 13–32 mm strap widths and different strength requirements. Refer to the technical specification table above for the recommended buckle size for each strapping grade.
Composite Strapping vs. Steel Strapping: Can it replace steel banding?
In many heavy-duty bundling and cargo securing applications, composite strapping can be used as a safer and corrosion-free alternative to steel strapping. Tensipack composite strapping systems provide system breaking strengths of up to 2400 daN, while offering flexibility and shock absorption during transportation. Compared with steel banding, composite strapping is lighter, has no sharp metal edges, does not rust, and is safer to handle and remove. The appropriate replacement should be selected according to the load, required system strength, transport conditions, and securing method.
What tensioner is used for composite strapping?
Manual or pneumatic tensioners can be used with composite strapping depending on the strap width, strength grade, and packing operation. Tensipack offers tensioners for 13–32 mm composite strapping. Refer to the recommended tools on this page or contact us with your strap size and application for help selecting the appropriate tensioner.
Can I get samples for testing before placing an order?
Yes. Samples can be provided for tensile strength, buckle compatibility, and application testing before bulk ordering. Tell us the strap width or strength grade you are currently using, and we can recommend a suitable sample for evaluation.

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